SYSTEM SOLUTIONS
ALUMINIUM RECYCLING PLANT

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INTRODUCTION

Scrap aluminium consists of contaminated materials such as aluminium sheets, blanks, window frame profiles, mixed profiles, UBC (used beverage cans), aluminium foils, castings, turnings, and rolled aluminium.

Aluminium shredding and recycling aims to produce clean, contamination-free fractions that increase aluminium density. Fornnax scrap aluminium recycling plant includes a broad range of customized shredders and granulators with magnetic separation systems and eddy-current separation systems, which are more efficient, rigid, and consistent. Fornnax aluminium recycling plant generates 98-99% pure aluminium granules free from steel and plastic fractions for further applications.

PROCESS STAGES

Aluminium Recycling 3D Plant

Stage 1: Primary Shredding

At this stage, bulky aluminium profiles and sheets are fed into the Fornnax SR-Series primary shredder through the loader. This unit is high-torque, low-speed equipment that reduces the aluminium scrap to variable-size shreds. The aluminium shred is approximately 50mm wide x 250mm long, with occasional pieces up to 350mm long.

Stage 2: Secondary Shredding

At this stage, the primary aluminium shred is fed into the Fornnax R-Series secondary shredder through a conveyor feed system. This unit is heavy-duty medium-speed equipment with a screening system, which produces aluminium chips of size 30-50. This process liberates ferrous metal, plastic, wood, and rubber minerals from aluminium chips. OBMS separates Ferrous metals, and the Eddy Current Separator separates other non-metal materials, providing aluminium chips up to 98% steel and contaminants free for further processing. The material at this stage can be marketed as high- quality aluminium chips for further melting and new product manufacturing applications.

Stage 3: Granulation

The aluminium chip is fed to the Fornnax TR-Series granulator in the granulation stage through the conveyor feed system. TR-Series Granulator is specially designed to accept aluminium chips for further downsizing. This process provides a high-quality aluminium granule with up to 99% purity.

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